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Biological Wastewater Treatment with the TFR Technology

TFR plant in Uruguay, South AmericaClick to enlarge image

The DAS TFR Bioreactors offer highly stable biological wastewater treatment and high efficiency in a very small footprint and at low investment and operating costs. The system provides both pre- and full-scale treatment of wastewaters, as well as the extraction of industrial water, which supports industries in complying with regulatory requirements, saving waste water taxes and reducing water-usage.

The Bioreactor uses a very light, small-grain carrier material covered with a highly active mixed population of bacteria that is adapted to their respective conditions. The microorganisms degrade the organic load from the water. Unlike commonly implemented wastewater systems, the carrier material bed is not located within a closed body of water and thus can be easily supplied with sufficient amounts of oxygen. The constant inflow of wastewater that trickles down over the bed is aerated by ambient air that is supplied by a ventilator at a minimum pressure and flows in the opposite direction.

The TFR Bioreactor is a highly efficient and highly flexible system for biological wastewater treatment that works reliably and adapts to different application areas and conditions: the equipment can be adjusted to different throughputs, concentrations and fluctuating compositions.

Carrier Material with Biofilm for Biological Wastewater TreatmentClick to enlarge image
Carrier Material with Biofilm for Biological Wastewater Treatment
Carrier Material BedClick to enlarge image
Carrier Material Bed

Your Benefits

  • High biological adaption of microorganism
  • Efficient and energy-saving aeration
  • Small-sized footprint
  • Light-weight construction – installation on intermediate ceiling possible
  • High flexibility to according to varying wastewater loads
  • Time-saving installation
  • Low maintenance effort
  • Completely automated operation and process control
  • Interoperable with all established treatment technologies

Field of Application

  • Reduction of organic compounds (COD/BOD5-Degradation)
  • Nitrification (Ammonia-Degradation)
  • Treatment of partial wastewater streams
  • Treatment of entire wastewater prior to direct or indirect discharge
  • Treatment for water re-use and water recycling
  • Complete new installation of plants
  • Upgrade/extension and reconstruction of existing plants

Various Wastewaters that can be treated with the TFR Technology

 

Type of Wastewater

Task

Target

Readily Biodegradable Wastewaters

Pre-Treatment before Discharge into the Sewer System

< 600 mg/l COD
< 400 mg/l BOD5

Readily Biodegradable Wastewaters

Treatment before direct Discharge into Bodies of Water

< 100 mg/l COD
< 25 mg/l BOD5

Poorly Biodegradable Wastewaters

Pre-Treatment before Discharge into the Sewer System

< 600 mg/l COD
< 400 mg/l BOD5

Poorly Biodegradable Wastewaters

Treatment before Direct Discharge into Bodies of Water

< 100 mg/l COD
< 25 mg/l BOD5

High-Concentration Partial Flows

Pre-Treatment before Discharge into the Sewer System

< 600 mg/l COD
< 400 mg/l BOD5

Low-Concentration Wastewaters

Treatment before Irrigation

< 20 mg/l COD
< 10 mg/l BOD5

Low-Concentration Partial Flows and Vapour Condensate

Treatment before Multiple Usage

< 20 mg/l COD
< 10 mg/l BOD5

Wastewater polluted with Ammonium

Reduction of the Nitrogen Load

< 2 mg/l NH4-N

Project Handling

  • Determination of the wastewater balance
  • Analysis in your own laboratory
  • Estimation of costs
  • In-situ trial operation
  • binding Offer
  • Delivery of the complete plant
  • Service and maintenance
  • Optimization and system adaptation

Technical Principle


TFR Product Family for Biological Wastewater Treatment

 

TFR industrial

TFR municipal

TFR mobile

TFR pilot

Characteristics/

Applications

  • Our “Bestseller” in the TFR family

  • Modular configuration available in various sizes

  • Variable configuration and flexible extension options

  • Specifically developed for smaller municipal wastewater loads
  • Versatile applications in off-grid locations, hotels, clinics or high rise buildings
  • Optimum configuration for small wastewater chambers and storage tanks
  • The flexible solution for temporary applications
  • Completely premounted and tested at manufacturing plant
  • Delivered in standard containers 20” or 40” (ISO 668)
  • Detailed information about
    TFR mobile
  • Pilot system for on-site applications
  • For pre-installation analysis, performance demonstration and evidence
  • Ready-to-use and pre-mounted on two Euro Pallets
  • Detailed information about
    TFR
    pilot

Reactor Measurements (Ø x H)

  • Standard sizes: 3 x 8 m;
    2,5 x 6 m;
    2 x 6 m
  • Special sizes on
    demand
  • As single reactor
    from 1,4 x 3,5 m to 3,0 x 8 m
  • Modular configuration 1,2 x 2,25 m
  • 2,25 x 6 m (20”) to
    2,25 x 12 m (40”)
  • 0,6 x 2,8 m (Transportation
    height = 2,0 m)

Influent per Reactor

  • 10 – 1.300 m³/d (depending on wastewater parameters)
  • 10 – 400 m³/d
  • 5 – 800 m³/d
  • 5 – 300 l/h

Organic Loads per Reactor

  • 1,2 – 8 kg COD/m³/d
  • 50 – 2.000 PE*
  • 1,2 – 8 kg/m³/d
  • Custom-tailored

Spacial Requirements

  • ca. 4 x 4 m
  • ca. 4 x 4 m
  • 2,44 x 2,90 m
  • 2 x (0,8 x 1,2) m

 

 *Population Equivalent